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DIP wave insertion line Online AOI inspection system

DIP wave insertion line Online AOI inspection system

Overall-view Online AOI Application:

Product Detail:

l Modular structure, easy to install and move.

l Apply to various production line flexibly, no disturb for the state of original production line.

l Common inspection items: wrong/missing/offset of components, barcode, packing inspection, etc.

l Automatically select the optimal combination effect of camera, lens and light source.

l Test result stored and summarized in SPC, with auto-alarming system.

l Compatible with functions of series 8 products.

l 12 million pix camera, 15 million pix optional, each with different lens.

Specifications EKT-VL-501T

 

 

Overall-view DIP online AOI EKT-VL-501T

Inspection system

Application

Pre/post DIP wave soldering

Program mode

Manual programming, auto programming, CAD data importing, offline programming

Inspection Items

DIP :Missing parts, damage parts, offset, skew, inversion, etc

Calculation Method

Machine learning, color calculation, color extraction, gray scale operation, image contrast

Inspection mode

Single lens covers whole PCBA to inspect, fast speed, support continuous detection without pause, support collating board inspection and multi-mark, support various board on same line, with function of bad mark.

Result display

Online support 20 boards result cache display, support database plug-in display, NG result voice broadcasting.

SPC statistics function

Fully record the test data and make analysis,,with high flexibility to check production and quality status. Inspected picture and data saved synchronously by serial number.

Component angle

Support 0~359° rotation,minimum angular distance 1°

Minimum component

1 mm

Optical system

Camera

High-speed global exposure industrial digital camera 12million pix camera,support shooting in motion

Lens resolution

10um/15um/18um/20um/25um,can be customized

lighting source

Top and side LED lighting board

Computer system

CPU

Intel i7 or same level

RAM

8GB

SSD

128GB

OS

Win7 64bit

Monitor

22inch ,16:10

Mechanical system

Moving and inspection mode

PCB board moving controlled by customer production line. Support rail conveyor and belt line, automatic correction for bias and angle by pcb mark positioning.

PCB dimension

50*50mm(Min)~500*500mm(Max), can be customized

PCB thickness

0.3~5.0mm

PCB weight

Max:3KG

Production line speed

Max : 3.5m /min

PCB edge

3mm,can be customized base on need

PCB bending

<5mm,or 3% of PCB Diagonal length

PCB component height

50mm,adjustable,can be customized base on need

General parameters

Machine dimension

L710mm * W600mm * H700 mm,height does not include signal light

Power

AC220V,50/60Hz,1.0KW

PCB height from ground

Not limited,AOI directly working on production line

Machine weight

90KG

Safety standard

CE safety standard

Environment temperature and humidity

10~35℃,35~80% RH

(non condensing)

 

Optional configuration

Maintenance station, offline programming system, SPC servo, bar code system

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