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Advanced online AOI system 800

Advanced online AOI system 800

Advanced Online AOI Application

Product Detail:

  • 5 million pix full-color high speed digital camera (16/20 million pix optional), ensure high efficiency, high quality and high stability of image shooting, restore the real and natural image effect.
  • Windows 7 x64 operation system,high data processing speed.
  • GPU independent hardware processing images, while CPU processing non-image computing,so as to balance the efficiency of computer system.
  • Thousands of sales, advanced and upgraded configuration and continuous technological innovation based on 6 series AOI products, high stability and efficiency.
  • Optional telecentric lens with high resolution, unique parallel light design, PCBA tilted or tall components can be distinctly displayed.
  • Intelligent and fast programming,intelligent algorithm, no need of manual intervention, easy to learn, high detection rate, low error rate.
  • Flexible and mobile maintenance station and SPC checking terminal.

Mobile devices under wireless network, working station can be set up flexibly on workshop in one to many mode: the detection data of multiple online machines can be checked through one maintenance workstation, the defect details are clearly reported. SQL data system are well-defined, SPC report with pie chat and histogram, very convenient for customer process analysis and quality improvement.

  • Convenient and practical offline programming software OLP. PCB genuine image can be taken in real time and stored in full memory, ensure high efficient programming under circumstances of either online or offline.

Specifications EKT-VL-800

Inspection system

Application

After stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc.

Program mode

Manual programming, auto programming, CAD data importing

Inspection Items

Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.

Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc.

DIP: Missing parts, damage parts, offset, skew, inversion, etc

Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc.

Calculation Method

Machine learning, color calculation, color extraction, gray scale operation, image contrast

Inspection mode

PCB fully covered, with array and bad marking function

SPC statistics function

Fully record the test data and make analysis, with high flexibility to check production and quality status

Minimum component

0201 chip, 0.3 pitch IC

Optical system

Camera

5 million pix full color high speed industrial digital camera ,20 million pix camera optional

Lens resolution

10um/15um/18um/20um/25um, can be custom-made

lighting source

Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR optional

Computer system

CPU

Intel i7 3.40GHz

RAM

16GB

HDD

1TB

OS

Win7 , 64bit

Monitor

22inch,16:10

Mechanical system

Moving and inspection mode

Y servo motor driving PCB, X servo motor driving camera

PCB dimension

50*50mm(Min)~400*360mm(Max), can be customized

PCB thickness

0.3~5.0mm

PCB weight

Max:3KG

PCB edge

3mm,can be customized base on need

PCB bending

<5mm or 3% of PCB Diagonal length

PCB component height

Top:35mm,Bottom:75mm

Adjustable, can be customized base on need

XY driving system

AC servo motor, precise ball screw

XY moving speed

Max:830mm/s

XY positioning accuracy

≦8um

General parameters

Machine dimension

L980 * W980 * H1620 mm

Power

AC220V,50/60Hz,1.5KW

PCB height from ground

900±20mm

Machine weight

550KG

Connection with other SMT machine

Smema

Air pressure

0.4 – 0.8MPa

Safety standard

CE safety standard

Environment temperature and humidity

10~35℃,35~80% RH

(non condensing)

 

Optional

configuration

Maintenance station, offline programming system, SPC servo, bar code system


Packing and shipping:

size

980(L)*980(W)*1620(H)mm

Weight (Gross)

550KG

Packing

Vacuum packing plus polywood case

Delivery

15 days

Shipping ways

By sea/By air/Other ways per customer request

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