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Bottom Camera Online AOI 800B

Bottom Camera Online AOI 800B

pcb bottom side inspecton, soldering surface inspection after wave soldering, online inspection

Bottom Camera Online AOI: EKT-VL-800B

Product features:

l XY platform moving under PCB conveyor, camera and light source coordinated and taking images from bottom up.

l Applicable to soldering surface after wave soldering.

l 5 million pix full-color high speed digital camera (20 million pix optional), ensure high efficiency, high quality and high stability of image shooting, restore the real and natural image effect.         

l Lens resolution can be flexibly adjusted range from 10-25um to apply for different requirement.

l Windows 7 x64 operation system,high data processing speed.

l Thousands of sales, advanced and upgraded configuration and continuous technological innovation based on 6 series AOI products, high stability and efficiency.

l Optional telecentric lens with high resolution, unique parallel light design, PCBA tilted or tall components can be distinctly displayed.

l Intelligent and fast programming,intelligent algorithm, no need of manual intervention, easy to learn, high detection rate, low error rate. 

l Flexible and mobile maintenance station and SPC checking terminal. 

 Mobile devices under wireless network, working station can be set up flexibly on workshop in one to many mode: the detection data of multiple online machines can be checked through one maintenance workstation, the defect details are clearly reported. SQL data system are well-defined, SPC report with pie chat and histogram, very convenient for customer process analysis and quality improvement.

l Convenient and practical offline programming software OLP.  PCB genuine image can be taken in real time and stored in full memory, ensure high efficient programming under circumstances of either online or offline.

l Multi--angle ring power long-life high-brightness LED light source with excellent positioning capabilities; can be applied to a variety of circuit boards, including non-mark spots.

l High precision and reliable mechanical and electrical system, X/Y driving system applied AC servo motor and high precision grinding ball screw with reliable performance.

l PCB auto fixing, rapid and accurate positioning without manual operation, fast adjustment&visible operation.

l Can link to customer MES system

 

Specifications: EKT-VL-800B

 

Inspection system

Application

After SMT stencil printing, pre/post reflow oven, pre/post wave soldering, FPC

Program mode

Manual programming, auto programming, CAD data importing

Inspection Items

Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.

Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc.

DIP: Missing parts, damage parts, offset, skew, inversion, etc

Calculation Method

Machine learning, color calculation, color extraction, gray scale operation, image contrast , OCV/OCR etc.

Inspection mode

Optimized inspection technology covering the whole PCBA board, support collating board inspection and multi-mark

SPC statistics function

Fully record the test data and make analysis,,with high flexibility to check production and quality status.

Component angle

Support 0~359° rotation,minimum angular distance 1°

Minimum component

01005 chip、0.3 pitch IC

Optical system

Camera

5 million pix full color high speed industrial digital camera , 20 million pix camera optional

Lens resolution

10um/15um/18um/20um/25um, can be customized

lighting source

Self-configurable ring stereo multi-channel color light source, selection depending on application, RGB/RGBW/RGBR/RWBR, coaxial light source or large light source optional

Computer system

OS

Windows 7 64bit

Display

22inch, 16:10

CPU

Inter E3 or same level

GPU

optional

RAM

16GB

HDD

1TB HDD,SSD optional

Software

Language

Chinese/English optional

Access Control

Administrator,programmer, operator 3 levels access control.

Mechanical system

Moving and inspection mode

PCB automatic moving in and out, L-R/R-L direction optional, step motor drives PCB rail, XY servo motor drives camera shooting image.

Width adjusting

Automatic

PCB fixing mode

Auto fixture

PCB dimension

50*50mm(Min)~520*510, can be customized base on need

PCB thickness

0.3~5.0mm

PCB weight

Max:3KG

PCB edge

3mm,can be customized base on need

PCB bending

<5mm or 3% of PCB diagonal length

PCB component height

Top:50mm,Bottom:35mm。Adjustable, can be customized base on need

XY driving system

AC servo motor, precise ball screw

XY moving speed

Max:830mm/s

XY positioning accuracy

≦8um

General parameters

Machine dimension

L1380 * W1210 * H1700 mm

Power

AC220V,50/60Hz,2 KW

PCB height from ground

720±20mm

Machine weight

650KG

Connection with other SMT machine

Smema

Air pressure

0.4 – 0.8MPa

Safety standard

CE safety standard

Environment temperature and humidity

10~35℃,35~80% RH(non condensing)

 Optional

configuration

Maintenance station, offline programming system, SPC servo, bar code system

 

Packing and shipping:

size

980(L)*980(W)*1620(H)mm

Weight (Gross)

600KG

Packing

Vacuum packing plus polywood case

Delivery

15 days

Shipping ways

By sea/By air/Other ways per customer request

 

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